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LIVE WEBINAR

Reprocessing Implants: Challenges for Validation

March 26, 2026

1:00 pm ET

Breanna Barber

Implant caddies or similar implant storage units for single use implants are commonly opened and exposed during surgical procedures. What happens to the implants that remain in the caddy unused? These types of implants are frequently returned to the Sterile Processing Department for cleaning and sterilization in preparation for subsequent patients. While this practice is common, it is often overlooked that repeated reprocessing may impact implant cleanability, material integrity, and overall safety. To ensure patient safety, we need to explore the importance of applying cleaning validation principles to non-reusable implants that undergo repeated reprocessing. Although this approach represents a meaningful step toward enhanced patient safety, it presents unique technical and regulatory challenges, as non-reusable implants occupy a gray area within existing regulatory frameworks.

Key Learning points:

– Challenges with soiling,

– Repeated processing for assessment of damage or degradation

– Establishing a number of times the implant can be processed

– Cytotoxicity following repeated cycling.

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Breanna Barber

Consulting Study Director

Breanna Barber has worked at Nelson Labs for over 6 years, specializing in cleaning and disinfection validations for reusable medical devices. She has experience with hands on testing, directing studies, regulatory affairs, and consulting. In her current role as Consulting Study Director, she is the primary contact for sharing expertise related to testing requirements and ensuring medical device manufacturers are set up for successful regulatory submissions. Breanna graduated from Arizona State University with a master’s degree in regulatory science in 2023. She presents at seminars throughout the United States, participates in review of standards, and is passionate about sharing her expertise on regulations for reusable medical devices and supporting customer needs.